Hydrophobic transfer and recovery in outdoor casting epoxy 厭水型戶外澆注環氧材料
High toughness and crack resistance even at low temperatures 即使在低溫下也具有高強度和抗電壓性能
Easy handling and long pot life at moderate temperature 在中等溫度下具有容易手工操作和長的操作時間
High stability of dielectric property even in humid condition 即使在潮濕環境下也具有高的電解質穩定性
Excellent resistance to erosion by UV radiation 對紫外輻射的優異抗腐蝕性
Outstanding outdoor insulating behaviour 突出的戶外絕緣性能
PROPERTIES OF UNCURED MATERIAL 固化前材料性能
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Properties性能
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Test Method
測試方法
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Resin
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Hardener
固化劑
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Color/Appearance
顏色/外觀
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Visual
目視
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Natural viscous Liquid
自然色粘性液體
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Beige viscous Liquid
米黃色粘性液體
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Specific Gravity比重
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ASTM D-792
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1.75
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1.85
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Viscosity 粘度 @ 40°C, cps
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ASTM D-2393
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12,000
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3, 000
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Shelf life 儲存期,
25°C, month
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|
12
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12
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TYPICAL PROPERTIES OF CURED MATERIAL 固化后材料典型物理性能
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Property 性能
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Test Method
測試方法
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Value 數值
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Specific gravity 比重, g/cc
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1.8
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Hardness (shore D) 邵氏硬度
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shore D
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80
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Elongation at break 斷裂延長率, %
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2
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Tensile strength 拉伸強度, MPa
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90
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Tensile modulus 拉伸模量, MPa
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10,000
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Flexural strength 繞曲強度, MPa
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ASTM D790
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160
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Flexural modulus 繞曲模量, MPa
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ASTM D790
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10,000
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Critical stress intensity factor
臨界應力強度因子, K1C, Mpa.m1/2
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2.8
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Impact strength 沖擊應力, kJ/m2
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12
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Glass transition temperature 玻璃化轉變溫度, ºC
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110
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Decomposition temperature 分解溫度, ºC
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350
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Thermal conductivity 熱導率, w/m-k
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0.85
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Coefficient of thermal expansion 熱膨脹系數, CTE
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ASTM D3386
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35 E-06
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Water absorption 水吸收率, % weight, 1 hour @ 100 ºC
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0.11
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Flammability rating 易燃等級
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UL94
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V-1 (12mm), HB (4mm)
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Dielectric constant 介電常數, 50Hz, 25 -140 ºC
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ASTM D150
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4 - 4.5
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Dissipation factor 損耗因子, 50Hz, 25 -140 ºC
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0.01-0.11
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Volume resistivity 體電阻, Ω.cm, 25 -170 ºC
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9.0E+15 – 1.0E+11
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Arc resistance 弧抗, seconds
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ASTM D945
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190
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Breakdown strength 失效強度, 1mm, kV/mm
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38
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Track resistance 抗漏電性能, CTI
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> 600M-0.0
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Electrolytic corrosion, Grade 電解腐蝕等級
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A-1
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DIRECTIONS FOR USE 使用指南
Mix Ratio by Weight 重量比
Resin 100
Hardener 100
VISCOSITY CONTRAST TABLE 粘度對照表
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Time 時間, hours 小時
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Viscosity
粘度, 25 ºC, cps
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Viscosity
粘度, 60 ºC, cps
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Viscosity
粘度, 80 ºC, cps
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|
Initial mixed viscosity
初始混合粘度
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10,000
|
4,000
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2,000
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Gel Time 凝膠化時間
1 to 2 days @ 25 ºC
500minutes @ 60 ºC
150minutes @ 80 ºC
40 minutes @ 100 ºC
10 minutes @ 120 ºC
6 minutes @ 140 ºC
Automatic Pressure Gelation Process 自動壓力凝膠工藝(APG)
Pre-heat mold at 140-160 °C 將模體預熱到140-160 °C
Pre-heat casting components at 50- 60 °C 將澆注料預熱到50- 60 °C
Mix the casting material (resin + hardener) under vacuum for 30 minutes將澆注料（樹脂和固化劑） 混合并抽真空30分鐘 Fill mold in 2 – 5 minutes 填入模體2-5分鐘
Gel in mold for 20-50 minutes @ pressure 1-3 atm 在1-3 大氣壓下在模體中凝膠20-50分鐘
Post cure 7 hrs @130 °C or 5 hrs @140 °C 在130 °C下固化7小時或在140 °C下固化5小時
Conventional Gravity Casting Process Under Vacuum 常規重力真空澆注工藝
Pre-heat mold (treated with mold release agent) to 80- 100 °C and all casting components separately at 60- 80 °C 將模體預熱到80- 100 °C，各個澆注組分分別預熱到60-80°C
Mix the casting material (resin + hardener) under vacuum for 30 minutes 在真空下將澆注材料（樹脂和固化劑）混合30分鐘
Fill mold under vacuum and gel for 6-8 hrs將澆注料填入模體并凝膠6-8小時
Post cure 16 hrs@130°C or 12 hrs@140°C后固化16 hrs@130°C 或12 hrs@140°C
SHELF LIFE保存方法
Store at 21 - 30 ºC in a dry place. Hardener-6020 is moisture sensitive, after each partial use, purge with dry nitrogen and tightly reseal. Before use, mix and stir all components at warm in case of filler settling.保存于21- 30 ºC的干燥地方。Hardener-6020 容易受潮，每次用完后應用干氮氣清理干凈并密封保存。在使用前，在溫暖環境下攪拌混合各澆注組分以防止填充料下沉。
